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3D Prototyping

Problem
Plan
Execution
Testing
Follow-up

Supply Shortage

The ongoing COVID-19 pandemic and the war in Ukraine have had a significant impact on global supply chains, with raw materials and supplies becoming increasingly difficult to obtain. As a result, the cost of these materials has risen significantly, putting a strain on manufacturers and causing many to stop sales due to the lack of profit.

For our client, this has created a challenging situation, as they rely on suppliers to create the hardware prototype for their product. Due to overseas contacts, it has become difficult to justify ordering only a small quantity of the necessary parts, as the production and shipping costs are prohibitively high.

To address this challenge, our client has requested a custom solution for a specific missing part. They have provided all of the required measurements, but they are missing both the 3D design for the product and the physical product itself.

Our team is well-equipped to provide the custom solution that our client requires. We will work closely with them to develop a 3D design for the missing part, utilizing cutting-edge software and techniques to ensure that the design is both accurate and functional.

Once the design is complete, we will create a physical prototype of the missing part, ensuring that it meets all of our client's requirements and specifications. This will enable our client to move forward with their production process without the need to order an entire batch of the missing part, saving them time and money in the process.

At every step of the way, we will maintain a strong focus on quality, ensuring that our client receives a custom solution that is both functional and reliable. Whether you're facing challenges related to supply shortages or any other business need, we're here to help. Contact us today to learn more about how we can assist you in achieving your goals.

Structured Approach

The approach for 3D prototyping the missing part for the client can be described as follows:
1. Getting the exact measurements and a rough idea of what the part should look like—defining what material to use for the part.
2. Initial design process through Fusion 360.
3. Gathering feedback from the client on the initial design.
4. Make minor adjustments to the model.
5. Print the model with an FDM printer and the selected filament type.
6. Fitting the missing part to the assembly.
7. Adjusting for tolerance, minor tweaks made to the design.
8. Send over the created design and final part.
9. Client will send over the final part and design to their suppliers for ordering an entire batch.

Design & Printing

When it comes to product design and development, precision and accuracy are key to ensuring that everything runs smoothly. For our client, we were happy to receive accurate measurements and instructions that allowed us to create a design that required almost no modifications from the initial plan.

Through open communication and collaboration, we were able to achieve a fast turnaround in designing the missing part and printing it. Once the part was physically test-fitted and inspected by the engineers at the client's site, we were able to proceed with the necessary stress tests and other checks to ensure that the part met all of our client's requirements.

Throughout the process, we maintained a strong focus on quality and accuracy, ensuring that the design and part were both functional and reliable. We worked closely with our client to ensure that their needs were being met at every step of the way, and that the final product was one that they could rely on.

Stress Tests

In product development, it's essential to have a plan in place that outlines the steps required to achieve the desired outcome. For our client, the plan was to print physical parts and test them for structural integrity.

Throughout the project, we were able to print a total of 3 pieces, from the beginning of the project initiation to the final product. This allowed us to carefully assess the design, make any necessary adjustments, and ensure that the final product met all of our client's requirements and specifications.

One of the key factors that contributed to our success in this project was our commitment to achieving an open line of communication with our client. By staying in constant contact and keeping them informed of our progress, we were able to minimize waste and ensure that the project ran smoothly from start to finish.

As a result of our approach, we were able to achieve a minimum waste of goods, ensuring that our client received the highest quality product while also keeping costs down. This was a win-win situation for both our client and us, as it allowed us to deliver a superior product while also maintaining our commitment to sustainability.

Approved

For our client, the final step in the product development process was to send the final design and part to the manufacturers. After receiving their first batch, the parts were quickly approved and were ready for the completion of the client's product.

Thanks to our commitment to precision and accuracy throughout the product development process, the manufacturers were able to receive a design and part that met all of their requirements and specifications. This ensured that the final product was of the highest quality and would meet the needs of our client.

Our approach to product development also allowed us to achieve a fast turnaround, which our client was very happy about. By maintaining open communication and working closely with our client and the manufacturers, we were able to ensure that everything ran smoothly and that there were no delays or issues with the production process.

As a result of our approach, no further follow-up was required, which was a testament to the quality of the work that we provided. Our client was able to move forward with the production of their product, confident in the knowledge that the design and parts were of the highest quality and would meet their needs.

Overall, this project was a success thanks to our commitment to precision, accuracy, and open communication. If you're looking for product development services that you can rely on, look no further. Contact us today to learn more about how we can assist you in achieving your goals.

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